带扩张段构型超声速气流中横向射流数值模拟

针对带扩张段构型的发动机燃烧室,采用欧拉-拉格朗日仿真方法研究喷注方式、喷孔参数及隔离段燃烧室构型的改变对于射流雾化效果的影响,用以更好地指导发动机设计.结果表明,在保证发动机总体流量不变的条件下,喷孔孔径减小或者喷孔总数量减少使得液气动量通量比增大,有利于同时增大单孔射流穿透深度以及液滴展向宽度.贫燃工况下如当量比为0.7条件下,射流流量减小,混合效果可能变差.而在发动机结构设计方面,隔离段到燃烧室的过渡设计不宜采用大转角,15°转角是相对较为理想的设计方案.采用小角度突扩构型设计比渐扩构型更容易找到相对好的点火位置.     

Optical in-process height measurement system for process control of laser metal-wire deposition

We propose an in-process height measurement system for a weld bead and feedback control system for wire-feeding speed for high-quality laser deposition. Metal additive manufacturing, especially laser metal-wire deposition, is effective for complex shape fabrication and repair processing. However, we must control the gap between a weld bead and a feed wire in an optimal range for high-quality deposition. Conventionally, the Z-stage pitch for multi-layer deposition must be precisely adjusted by each deposition shape. In this paper, we design an in-process height measurement system that is integrated in a laser processing head, which measures the weld bead height by a line section method. We decreased the influence of the intense thermal radiation generated from a melt pool by inserting the band-pass filter of the line beam's wavelength in the imaging system and optimizing its line laser power. Consequently, our system can measure the weld bead height near the melt pool, which is 4 mm in front of it. Next we show that our proposed system can measure the weld bead height during wire-laser metal deposition with 50-μm accuracy by comparing its value to the true value. Finally, we achieved a cylinder shape deposition of 50-mm height, regardless of the Z-stage pitch and the cylinder diameter of the multi-layer deposition, by controlling the wire-feeding speed based on the measured weld bead height.     

球磨过程中介质群运动区域划分方法研究

球磨过程中介质群运动状态变化对物料的破碎效率影响极大，通过对介质群运动状态进行区域划分，探究不同球磨工况下的介质群运动区域特征更能有效揭示介质群对物料的破碎方式和有效破碎区域。针对理论划分介质群运动区域过于理想、单一，试验追踪法成本过高的问题，提出了一种介质群运动区域划分的新方法-EDEM网格划分法。首先把筒体的横截面划分为若干个微元，利用数理统计的方法得到介质群位置概率分布函数，获取介质群运动速度区域分布图和碰撞特性区域分布图。然后给出了回转运动、螺旋运动及复合颤振运动三种工况下介质群运动区域的划分实例，并与试验追踪法对比，验证了EDEM网格划分法的准确性和有效性。最后通过粉磨试验中进料的破碎速率和微细颗粒产率探讨了介质群运动区域特性对颗粒的破碎方式和有效破碎区域的影响效果。本研究为优化球磨过程的影响因素和操作参数提供了一种快捷、有效的方法。     

基于ANSYS及加速寿命试验台对油缸单耳环活塞杆杆头断裂进行设计改进

该文对某工程机械油缸单耳环活塞杆杆头断裂进行失效分析,提出了在毛坯锻造工艺满足设计要求的条件下,单耳环活塞杆杆头变截面处应力集中导致残余应力过大,是单耳环活塞杆杆头断裂的主要原因。从这方面出发,优化了单耳环活塞杆杆头变截面处的残余应力,通过ANSYS软件对优化后的结构进行应力分析,并用油缸加速寿命可靠性试验台做2F台架实验和整机多批次小批量试装来验证改进措施的有效性,最终提高了油缸单耳环活塞杆杆头在极限工况下抗疲劳的强度。     

铜山口铜矿坑内钻勘探的生产实践

随着铜山口铜矿地下深部基建结束，坑道探矿存在安全事故隐患、地质取样质量无法保证的问题，为了加快生产探矿，发挥坑内钻优势，弥补坑道探矿不足，购置了3台坑内钻进行探矿。通过在主矿体生产探矿及周边扫盲增储、尖灭矿体探边摸底、零星小矿体追寻、超前探水、指导巷道掘进方向等应用，结果表明，坑内钻具有操作灵活机动，易掌握，缩短了生产探矿时间，节约探矿成本，作业现场安全等优势，保持了三级矿量的动态平衡，确保了生产持续稳产发展。     

电磁场作用下球形磁极辅助研磨弯管内表面研究

弯管弯曲成形后,在弯折处易产生微裂纹、褶皱等表面质量缺陷问题。本文通过采用六自由度机械手拖动电磁场发生装置沿加工轨迹往复运动,电磁场发生装置驱动球形辅助磁极绕管件内壁转动,实现了对弯管内表面的光整加工。在此基础上,通过对弯管轮廓采集及曲线拟合,重新构建了弯管中心线并转换为新的研磨加工轨迹。采用超景深3D电子显微镜和触针式表面粗糙度测量仪对研磨试验前后弯管内表面的形貌和粗糙度进行了对比分析。结果表明,通过重新构建研磨加工轨迹,试验装置有效解决了研磨弯折处的干涉与研磨不均匀等问题。研磨55 min后,表面粗糙度由原始的0.713μm降低到0.194μm,铜合金弯管内表面原始质量缺陷基本去除,表面纹理较为致密均匀。该方法有效避免了未规划研磨轨迹时出现的犁耕等纹理缺陷,提高了弯管的服役可靠性。     

复杂膨胀性围岩条件下交岔点支护技术研究

针对复杂膨胀性围岩条件下交岔点高应力集中区围岩稳定性控制和支护技术难题，通过对交岔点围岩变形表现形式、交岔点围岩变形机理的研究分析，提出了交岔点支护难点及重点。基于围岩控制理论分析，提出了“有限让压的柔性支护+全断面封闭抗压的刚性支护技术”，前期柔性支护采用“高强、高预应力锚杆+锚索+喷浆”联合支护有限度控制围岩变形，允许围岩在可控范围内释放围岩应力|后期通过架设异形支架与支撑架组成的联合支护体并喷射混凝土对交岔点围岩进行全断面封闭抗压支护，有效控制巷道交岔点围岩的变形。确保了交岔点围岩变形的整体可控性、稳定性，达到了预期支护效果。     

大口径管道直管段制作技术应用

针对大口径管道施工过程中存在施工周期长,施工难度大,工程成本高等问题,提出一种新型优化管段分段技术和管段组对方案。结果表明:该制作技术能保证大口管道安装施工顺利进行;有效地解决现有大口径套管安装过程中的技术难题。该方法具有创新性、实用性、可靠性等优点,在工程建设的许多领域,具有推广应用价值。     

Improvement of polyamide/thermoplastic polyurethane blends with polyamide 6-polyurethane copolymer prepared via suspension polymerization as compatibilizer

The polyamide 6-polyurethane copolymer (PA6-b-PU-b-PA6) was synthesized through anionic suspension polymerization and then mixed with polyamide 6/thermoplastic polyurethane (PA6/TPU) and polyamide 6, 6/thermoplastic polyurethane (PA66/TPU) blends using as the compatibilizer. The results show that the PA6-b-PU-b-PA6 copolymers powders several can be obtained through suspension polymerization using dimethicone as disperse medium. The average diameter of PA6-b-PU-b-PA6 copolymer powders decreased with the increasing of PU content. With the addition of PA6-b-PU-b-PA6, the TPU phase dispersed more uniformly in PA6 or PA66 matrix, and the size of TPU dispersed phase decreased obviously. The PA6-b-PU-b-PA6 copolymer with higher PU content shows better compatibilizing effect. Addition of PA6-b-PU-b-PA6 can improve both strength and toughness of the PA/TPU blends. When the amount of PA6-PU25% copolymer was 5 phr, the tensile strength and notched impact strength of PA6/TPU/PA6-PU25% blends increased 29 and 159.4%, respectively, compared to the PA6/TPU blend without compatibilizer.     

曙光煤矿1226综采工作面瓦斯抽采技术

采用综合应用理论分析、现场实测的方法,对山西汾西集团曙光煤矿1226高瓦斯综采工作面瓦斯来源进行了分析,提出并实施了分区段“风排+煤层钻孔抽放+裂隙带钻孔抽放”的联合瓦斯抽采技术。现场监测结果显示:1226综采工作面上隅角瓦斯浓度控制在0.45%~0.75%,回风流中瓦斯浓度控制在了0.44%~0.75%,瓦斯治理效果明显改善。